Since 1883, Duff-Norton has manufactured quality industrial lifting

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S ince 1883, Duff-Norton has manufactured quality industrial lifting, positioning and material handling equipment. Today, Duff-Norton continues this tradition through its dedication to the ISO 9001 standard of excellence. Duff-Norton Manufactures the Following Products: Introduction .

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4 Installation Information . . .

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5 Applications . . .

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6 Application Analysis Form . . .

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. . 8 Quick Reference Guide .

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9 Technical Information 100 Pound Capacity Series TMD100 . . .

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. . 10 250 Pound Capacity Series TMD250 .

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. 12 Series TMA250-MP . .

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. . . . . . . . . . . . . . . 14 Series TMAL250-MP . . . . . . . . . . . . . . . . . . . . . . . . . . 16 Series TMD250-MP . . . . . . . . . . . . . . . . . . . . . . . . . . . 18 Series TMDL250-MP . . . . . . . . . . . . . . . . . . . . . . . . . . 20 500 Pound Capacity Series TMA500-MP . . . . . . . . . . . . . . . . . . . . . . . . . . 22 Series TMAL500-MP . . . . . . . . . . . . . . . . . . . . . . . . . . 24 Series TMD500-MP . . . . . . . . . . . . . . . . . . . . . . . . . . 26 Series TMDL500-MP . . . . . . . . . . . . . . . . . . . . . . . . . . 28 Series TA500 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 30 1000 Pound Capacity Series TA1000 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 32 Series TMAL1000-HD . . . . . . . . . . . . . . . . . . . . . . . . . 34 1500 Pound Capacity Series TMAL1500-SP . . . . . . . . . . . . . . . . . . . . . . . . . 38 Series TMD1500-SP . . . . . . . . . . . . . . . . . . . . . . . . . . 40 Series TMDL1500-SP . . . . . . . . . . . . . . . . . . . . . . . . . 42 2000 Pound Capacity Series TMAL2000-SP . . . . . . . . . . . . . . . . . . . . . . . . . 44 Modular Actuator . . . . . . . . . . . . . . . . . . . . . . . . . . . 46 Power Supplies . . . . . . . . . . . . . . . . . . . . . . . . . . . . 52 Controls . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 53 Digital Position Indicator . . . . . . . . . . . . . . . . . . . . . . . 62 Glossary . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 63 Frequently Asked Questions . . . . . . . . . . . . . . . . . . . . . 64 Terms & Conditions . . . . . . . . . . . . . . . . . . . . . . . . . . 66 Contents 4 Duff-Norton " (800) 477-5002 " www.duffnorton.com Introduction Packaged Solutions, Countless Applications Duff-Norton Customer Service Programs Duff-Norton gives you the benefit of over a century of customer service. From stocking distribu- tor programs, to expert application engineering, Duff-Norton is committed to providing you with the right solution every time. Our staff works hard to make sure you always get the product you need, when you need it. The answer to all of your questions are always just a phone call away. Our Sales Engineers are ready to answer any question you may have about price, volume orders, availability or delivery. Additionally, there is always a District Sales Manager near you, ready to discuss your application and any special requirements you may have. Duff-Norton 9s Application Engineers will apply their years of experience to determine the right product to fit your needs, or to design a complete system to fulfill all of your requirements. This saves you time and money in the design, specifica- tion, procurement and installation of system components. Whether you need a packaged solution, or one that has been custom designed to fit your specifi- cations, Duff-Norton offers the expertise that comes from working closely with our worldwide customers. Combined with this history is a commitment to technology. We strive to constantly improve our manufacturing methods and stay ahead of industry trends in both our products and our philosophies. This comprehensive approach to customer service makes Duff-Norton actua- tors an exceptional value; we are always aware that we must provide the right solution every time. Next time you have a linear motion need, call Duff-Norton first. Our Customer Service staff will take it from there! Duff-Norton " (800) 477-5002 " www.duffnorton.com 5 Installation Information Tension Compression Duff-Norton electromechanical actuators can be used in tension, compression, or combination tension/compression applications. Examples of tension and compression are shown on right. It is important to mount the actuator so that side loading and eccentric loading are avoided. To optimize the performance and life of the actuator, it should be mounted so that the load is applied along the longitudinal axis of the translating tube. Examples of proper and improper loading arrangements are shown below. Once the optimal mounting arrangement has been determined, Duff-Norton electromechanical actuators are mounted by simply slipping a solid pin through the translating tube clevis and rear housing clevis. The pins must be parallel to each other in order to avoid binding. The actuator restraining brackets and related hardware must be able to withstand the torque generated by the actuator as it extends and retracts. Restraining torque varies with actuator family. Side Loading Eccentric Loading Improper Loading Proper Loading Installation and Loading 6 Duff-Norton " (800) 477-5002 " www.duffnorton.com Applications Tilt/Pivot Duff-Norton Electro- mechanical Actuators can be used to tilt objects, fixed at one end, up to 180°from their starting positions. The extension and retraction of the actuator causes the object to pivot about its stationary end. Portable Roadside Lighting Problem: Construction and emergency crews need portable lighting for work at night. Lighting that is compact for travel and easily erected on location was difficult to find. Solution: A Duff-Norton electromechanical actuator mounted to the skeleton of the lighting system allows the lights to be drawn flush against the vehicle, then fully extended on location at the flip of a switch. Lift/Lower Duff-Norton Electro- mechanical Actuators can handle any lifting and lowering application up to 2000 lbs (910 kgs). As the translating tube of the actuator extends and retracts, the object that the actuator is attached to is raised and lowered at a constant speed. Drill Press Table Problem: When work pieces of different sizes require manual machining, it is necessary to adjust the height of the drill press table. Adjusting the height of the table manually is both time consuming and fatiguing. Solution: A Duff-Norton electromechanical actuator mounted under the table allows the operator to change the height of the table as often as needed using either hand or foot controls. Position When an application requires periodic adjust- ment to the position of an object or objects, Duff-Norton Electromechanical Actuators pro- vide the solution. The motion of the actuator allows the operator to position an object by simply pushing a button. Dental Chair Problem: Dental chairs must be highly adjustable to position patients for different procedures. The movement of the chair must be smooth and reliable. Solution: Duff-Norton electromechanical actuators are built into the frame of the chair. They are operated independently to allow precise positioning of the patient. Duff-Norton " (800) 477-5002 " www.duffnorton.com 7 Roll/Slide When it is necessary to roll or slide an object or a mechanical assembly into position, a Duff- Norton electromechanical actuator is the answer. The movement of the actuator caus- es the clamping, rolling or sliding of the desired object. Drum/Barrel Lifter Problem: Hazardous material sealed in drums must be han- dled and processed for disposal. It is desirable to minimize human involvement in the process. Solution: Two Duff-Norton electromechanical actua- tors are used in each assembly. One operates a set of ratcheting clamps that securely grasp the drum. The other actuator lifts the drum so it can be moved to its next location. Open/Close A Duff-Norton electro- mechanical actuator mounted on a door, gate, or valve allows opening and closing operations on either a timed, or on-demand basis. As the actuator retracts, the gate is opened at a steady rate; the extension of the actuator returns the gate to a closed position. Industrial Oven Problem: Industrial oven doors can be very large and must often be opened and closed on a timed basis to allow for the steady flow of material in and out. Solution: A Duff-Norton electromechanical actuator is connected to the oven door and operated by an electronic control sys- tem. The actuator opens and closes the door to allow materials to enter and exit when prompted by the control system. Tension Duff-Norton Electro- mechanical Actuators offer a perfect solution for applications in which ten- sion on a conveyor or webb must be main- tained and adjusted. An actuator mounted on a frame or roller extends and retracts to con- trol the tension in the system. Conveyor System Problem: The tension in conveyor belts must frequently be adjusted to allow for crates of different sizes and to take up slack in the system that develops with use. Solution: A Duff-Norton electromechanical actuator is mounted to a roll at one end of the conveyor sys- tem. At the push of a button the actuator adjusts the position of the roll, controlling the tension in the entire system. Actuators can also be used to reposition conveyor systems. Applications 8 Duff-Norton " (800) 477-5002 " www.duffnorton.com Duff-Norton " (800) 477-5002 " www.duffnorton.com 9 Quick Reference Guide 10 Duff-Norton " (800) 477-5002 " www.duffnorton.com R Electromechanical Actuator 100 Pound Capacity Series TMD100 TMD01-1406-stroke 12 VDC without Limit Switches TMD01-2406-stroke 24 VDC without Limit Switches TMD01-1906-stroke 12 VDC with Limit Switches TMD01-2906-stroke 24 VDC with Limit Switches Model Number Compact and economical. Timing belt drive for quiet, smooth operation. Low current draw and keyed translating tube simplify installation requirements. Specifications Capacity . . . . . . . . . . Static Load . . . . . . . . Motor . . . . . . . . . . . AC Power Options . . . . Stroke Lengths . . . . . . Duty Cycle . . . . . . . . Construction . . . . . . . Mounting . . . . . . . . . Load Screw . . . . . . . . Limit Switches . . . . . . Extend/Retract Control . . Temperature Range . . . . Restraining Torque . . . . Pulse Generator . . . . . . 100 lbs (45.4 Kgf, 445 N) tension or compression loads. 300 lbs (136 Kgf, 1334 N) maximum. 12 VDC or 24 VDC permanent magnet type; electrically reversible by polarity reversal. See power supplies, part no. PS1260 and part no. 4824. 2, 4, 6, 8, 10, and 12 inch (50, 102, 152, 203, 254, and 304 mm). 25% at full load and 77°F ambient Aluminum housings, stainless steel translating tube. Double clevis ends. Translating tube clevis threaded 10-32UNF to accept rod end. Acme thread. Independently adjustable. Includes control enclosure with relay, fuse and terminal blocks for power and switch connections. Enclosure may be mounted on actuator tube or mounted separately. Optional. See part no. EM1010-58. -20°F to 120° F (-29°C to 50°C). Keyed translating tube resists rotation. Optional feedback device. Contact Application Engineering for specifications. 100 Pound Capacity Note: Model number prefix for pulse generator models is PTD01. Duff-Norton " (800) 477-5002 " www.duffnorton.com 11 Dimensions Wiring Connections Performance Characteristics Optional Rod End Part #EM1010-56 100 Pound Capacity TMD100 [34 kgf][45 kgf] (333 N)(445 N) 75 lbs 100 lbs Load lbs. (N) [kgf] (111 N) [11 kgf][23kgf][34 kgf][45 kgf] (222 N)(333 N)(445 N) 25 lbs50 lbs75 lbs100 lbs Load lbs. (N) [kgf] (111 N) [11 kgf][23kgf][34 kgf][45 kgf] (222 N)(333 N)(445 N) 25 lbs50 lbs75 lbs100 lbs 24 VDC 12 VDC 7 5 50% 45% 40% 35% 30% 25% 20% 7 6 5 4 3 2 1 Amps Amp Draw vs. Load Load vs. Duty Cycle (12 & 24 VDC) Speed vs. Load R Electromechanical Actuator 250 Pound Capacity Series TMD250 TMD02-1406-stroke 12 VDC without Limit Switches TMD02-2406-stroke 24 VDC without Limit Switches TMD02-1906-stroke 12 VDC with Limit Switches TMD02-2906-stroke 24 VDC with Limit Switches Model Number Compact and economical. Corrosion resistant materials throughout. Timing belt drive for quiet, smooth operation. Low current draw and keyed translating tube simplify installation requirements. Specifications Capacity . . . . . . . . . . Static Load . . . . . . . . Motor . . . . . . . . . . . AC Power Options . . . . Stroke Lengths . . . . . . Duty Cycle . . . . . . . . Construction . . . . . . . Mounting . . . . . . . . . Load Screw . . . . . . . . Limit Switches . . . . . . Extend/Retract Control . . Temperature Range . . . Restraining Torque . . . . Pulse Generator . . . . . . 250 lbs (113.4 Kgf, 1112 N) tension or compression loads. 300lbs (136 Kgf, 1334 N) maximum. 12 VDC or 24 VDC permanent magnet type; electrically reversible by polarity reversal. See power supplies, part no. PS1260 and part no. 4824. 2, 4, 6, 8, 10, and 12 inch (50, 102, 152, 203, 254, and 304 mm). 25% at full load and 77°F ambient Aluminum housings, stainless steel translating tube. Double clevis ends. Translating tube clevis threaded 10-32UNF to accept rod end. Acme thread. Optional, customer installed. Independently adjustable. Includes control enclosure with relay, fuse and terminalblocks for power and switch connections. Enclosure may be mounted on actuator tubeor mounted separately. Optional. See part no. EM1010-58. -20°F to 120° F (-29°C to 50°C). Keyed translating tube resists rotation. Optional feedback device. Contact Application Engineering for specifications. 250 Pound Capacity Note: Model number prefix for pulse generator models is PTD02. 12 Duff-Norton " (800) 477-5002 " www.duffnorton.com Duff-Norton " (800) 477-5002 " www.duffnorton.com 13 Dimensions Wiring Connections Performance Characteristics Optional Rod End Part #EM1010-56 250 Pound Capacity TMD250 60 (1524) Speed (mm/min) in/min Load lbs. (N) [kgf] 24 VDC 12 VDC (1397) (1270) (1143) (1016) (889) (762) (635) (508) (222 N) [23 kgf][45 kgf][68 kgf][91 kgf][113 kgf] (445 N)(667 N)(890 N)(1112 N) 55 50 50 lbs100 lbs150 lbs200 lbs250 lbs Speed vs. Load 4545 24 40 35 30 25 20 24 VDC 12 VDC 77 4.5 37% 35% 33% 31% 29% 27% 25% 6 5 4 3 2 1 0 Amps Load lbs. (N) [kgf] (222 N) [23 kgf][45 kgf][68 kgf][91 kgf][113 kgf] (445 N)(667 N)(890 N)(1112 N) 50 lbs100 lbs150 lbs200 lbs250 lbs Load lbs. (N) [kgf] (222 N) [23 kgf][45 kgf][68 kgf][91 kgf][113 kgf] (445 N)(667 N)(890 N)(1112 N) 50 lbs100 lbs150 lbs200 lbs250 lbs Amp Draw vs. Load Load vs. Duty Cycle (12 & 24 VDC) 14 Duff-Norton " (800) 477-5002 " www.duffnorton.com R Electromechanical Actuator 250 Pound Capacity Series TMA250-MP SPB 3405 115 VAC (60 Hz) with Clutch SPB 4405 220 VAC (50 Hz) with Clutch HSPB 3405 115 VAC (60 Hz) High Speed with Clutch Model Number Specifications 250 Pound Capacity Duff-Norton " (800) 477-5002 " www.duffnorton.com 15 Dimensions Performance Characteristics 250 Pound Capacity TMA250-MP 16 Duff-Norton " (800) 477-5002 " www.duffnorton.com R Electromechanical Actuator 250 Pound Capacity Series TMAL250-MP MPB 3905 115 VAC (60 Hz) with Limit Switches MPB 4905 220 VAC (50 Hz) with Limit Switches HMPB 3905 115 VAC (60 Hz) High Speed with Limit Switches PMPB 3905 115 VAC (60 Hz) with Limit Switches and Potentiometer PMPB 4905 220 VAC (50 Hz) with Limit Switches and Potentiometer PHMPB 3905 115 VAC (60 Hz) High Speed with Limit Switches and Potentiometer Model Number Specifications 250 Pound Capacity Duff-Norton " (800) 477-5002 " www.duffnorton.com 17 Dimensions Performance Characteristics 250 Pound Capacity TMAL250-MP 18 Duff-Norton " (800) 477-5002 " www.duffnorton.com R Electromechanical Actuator 250 Pound Capacity Series TMD250-MP MPD 3405 12 VDC with Clutch MPD 3404 24 VDC with Clutch HMPD 3405 12 VDC High Speed with Clutch Model Number Specifications 250 Pound Capacity Duff-Norton " (800) 477-5002 " www.duffnorton.com 19 Dimensions Performance Characteristics 250 Pound Capacity TMD250-MP 20 Duff-Norton " (800) 477-5002 " www.duffnorton.com R Electromechanical Actuator 250 Pound Capacity Series TMDL250-MP MPD 3905 12 VDC with Limit Switches MPD 3904 24 VDC with Limit Switches HMPD 3905 12 VDC High Speed Limit Switches Model Number Specifications 250 Pound Capacity Duff-Norton " (800) 477-5002 " www.duffnorton.com 21 Dimensions Performance Characteristics 250 Pound Capacity TMDL250-MP 22 Duff-Norton " (800) 477-5002 " www.duffnorton.com R Electromechanical Actuator 500 Pound Capacity Series TMA500-MP SPB 6405 115 VAC (60 Hz) with Clutch SPB 7405 220 VAC (50 Hz) with Clutch HSPB 6405 115 VAC (60 Hz) High Speed with Clutch Model Number Specifications 500 Pound Capacity Duff-Norton " (800) 477-5002 " www.duffnorton.com 23 Dimensions Performance Characteristics 500 Pound Capacity TMA500-MP 24 Duff-Norton " (800) 477-5002 " www.duffnorton.com R Electromechanical Actuator 500 Pound Capacity Series TMAL500-MP MPB 6905 115 VAC (60 Hz) with Limit Switches MPB 7905 220 VAC (50 Hz) with Limit Switches HMPB 6905 115 VAC (60 Hz) High Speed with Limit Switches PMPB 6905 115 VAC (60 Hz) with Limit Switches and Potentiometer PMPB 7905 220 VAC (50 Hz) with Limit Switches and Potentiometer PHMPB 6905 115 VAC (60 Hz) High Speed with Limit Switches and Potentiometer Model Number Specifications 500 Pound Capacity Duff-Norton " (800) 477-5002 " www.duffnorton.com 25 Dimensions Performance Characteristics 500 Pound Capacity TMAL500-MP 26 Duff-Norton " (800) 477-5002 " www.duffnorton.com R Electromechanical Actuator 500 Pound Capacity Series TMD500-MP MPD 6405 12 VDC with Clutch MPD 6404 24 VDC with Clutch Model Number Specifications 500 Pound Capacity Duff-Norton " (800) 477-5002 " www.duffnorton.com 27 Dimensions Performance Characteristics 500 Pound Capacity TMD500-MP 28 Duff-Norton " (800) 477-5002 " www.duffnorton.com R Electromechanical Actuator 500 Pound Capacity Series TMDL500-MP MPD 6905 12 VDC with Limit Switches MPD 6904 24 VDC with Limit Switches Model Number Specifications 500 Pound Capacity Duff-Norton " (800) 477-5002 " www.duffnorton.com 29 Dimensions Performance Characteristics 500 Pound Capacity TMDL500-MP 30 Duff-Norton " (800) 477-5002 " www.duffnorton.com R Electromechanical Actuator 500 Pound Capacity Series TA500 Specifications 500 Pound Capacity TAL05-1A10 115 VAC (60 Hz) with Limit Switches TAP05-1A10 115 VAC (60 Hz) with Limit Switches and Potentiometer TAL05-2A10 220/230 VAC (50/60 Hz) with Limit Switches TAP05-2A10 220/230 VAC (50/60 Hz) with Limit Switches and Potentiometer TAC05-1D20 12 VDC with Clutch TAC05-2D20 24 VDC with Clutch Model Number Capacity . . . . . . . . . . Static Load . . . . . . . . Motor . . . . . . . . . . . Construction . . . . . . . Mounting . . . . . . . . . Drive . . . . . . . . . . . . Limit Switches . . . . . . Potentiometer . . . . . . . Clutch . . . . . . . . . . . Temperature Range . . . . 500 lbs (227 Kgf, 2224N), tension or compression 1000 pounds maximum. AC - TENV, permanent - split - capacitor design requiring externally mounted motor run capacitor. DC - Permanent magnet. (Note: All models use automatically resetting thermal protectors) Aluminum housing and outer tube, stainless steel translating tube with urethane wiper. Fully sealed and gasketed. Permanently lubricated and maintenance free in normal operation. Clevis each end. All-metal gear drive with self-locking Acme screw. Bronze lifting nut. (TAL& TAPmodels): Internal, fully adjustable. With terminal strip for all wiring connections. (TAPmodels): 5000&. Approx. 100& per inch change. (TAC models): Internal to gearbox; provides overload and jam protection. -20 to 120°F (-29 to 49°C) TAC MODELS TAL & TAP MODELS Duff-Norton " (800) 477-5002 " www.duffnorton.com 31 Dimensions Wiring 500 Pound Capacity Voltage 115 230 Rating 50mfd, 370vac 15mfd, 440vac Stock No. SK6405-7-15 SK6405-7-14 AC Motor Capacitors TA500 Performance Characteristics 7.5 (DC Motor) ø 2.5 (DC Motor) 32 Duff-Norton " (800) 477-5002 " www.duffnorton.com R Electromechanical Actuator 1000 Pound Capacity Series TA1000 Specifications 1000 Pound Capacity TAL10-1A20 115 VAC (60 Hz) with Limit Switches TAP10-1A20 115 VAC (60 Hz) with Limit Switches and Potentiometer TAL10-2A20 220/230 VAC (50/60 Hz) with Limit Switches TAP10-2A20 220/230 VAC (50/60 Hz) with Limit Switches and Potentiometer Model Number Capacity . . . . . . . . . . Motor . . . . . . . . . . . Construction . . . . . . . Mounting . . . . . . . . . Drive . . . . . . . . . . . . Limit Switches . . . . . . Potentiometer . . . . . . . Temperature Range . . . . 1000 lbs (454 Kgf, 4448N), tension or compression AC - TENV, permanent - split - capacitor design requiring externally mounted motor run capacitor. (Note: All models use automatically resetting thermal protectors) Aluminum housing and outer tube, stainless steel translating tube with urethane wiper. Fully sealed and gasketed. Permanently lubricated and maintenance free in normal operation. Clevis each end. All-metal gear drive with self-locking Acme screw. Bronze lifting nut. Internal, fully adjustable. With terminal strip for all wiring connections. (TAPmodels): 5000&. Approx. 200& per inch change. -20 to 120°F (-29 to 49°C) Duff-Norton " (800) 477-5002 " www.duffnorton.com 33 1000 Pound Capacity Dimensions TA100 Wiring Voltage 115 230 Rating 50mfd, 370vac 15mfd, 440vac Stock No. SK6405-7-15 SK6405-7-14 AC Motor Capacitors Performance Characteristics 34 Duff-Norton " (800) 477-5002 " www.duffnorton.com R Electromechanical Actuator 1000 Pound Capacity Series TMAL1000-HD Specifications 1000 Pound Capacity SPA 3410 115 VAC (60 Hz) with Limit Switches SPA 4410 220 VAC (50 Hz) with Limit Switches PSPA 3410 115 VAC (60 Hz) with Limit Switches and Potentiometer PSPA 4410 220 VAC (50 Hz) with Limit Switches and Potentiometer Model Number Duff-Norton " (800) 477-5002 " www.duffnorton.com 35 Dimensions Performance Characteristics 1000 Pound Capacity TMAL1000-HD Wiring 36 Duff-Norton " (800) 477-5002 " www.duffnorton.com NOTES: Duff-Norton " (800) 477-5002 " www.duffnorton.com 37 NOTES: 38 Duff-Norton " (800) 477-5002 " www.duffnorton.com R Electromechanical Actuator 1500 Pound Capacity Series TMAL1500-SP Specifications 1500 Pound Capacity SPA 6415 115 VAC (60 Hz) with Limit Switches SPA 7415 220 VAC (50 Hz) with Limit Switches PSPA 6415 115 VAC (60 Hz) with Limit Switches and Potentiometer PSPA 7415 220 VAC (50 Hz) with Limit Switches and Potentiometer Model Number 115 VAC motor is an enclosed, permanent split capacitor induction type. Speeds remain approximately constant regardless of the load. The motor is equipped with a ther- mal overload device that opens and resets automatically. The standard motor requires 72-88 mfd capacitor supplied by Duff-Norton. 220 VAC motor is a totally enclosed, permanent split capacitor induction type. Load/no-load speeds are approximately equal. Equipped with thermal overload device that opens and resets automatically. Standard motor requires 20 ufd 440VAC, 60/50 Hz metalized polypropy- lene capacitor supplied by Duff-Norton. - Some actuator surface temperatures may reach 230°F at or near maximum allowable duty cycle. - Do not operate actuator before setting limit switches. - Position hooded vent to prevent moisture and dirt from entering the actuator. - Actuators are not recommended for applications where the unit can be jammed. Examples of jamming include over travel- ing the limit switches and jamming the nut and screw internally at the extreme ends of the stroke, or driving the actuator against an immovable object causing the actuator to overload severely. 3, 6, 12, 18 and 24 inch 75, 150, 300, 450, 610 mm Automatic reset thermal overload in motor Dual adjustable -20° F. to 120° F Ambient -29° C to 50° C Double lead screw Stroke Lengths Motor Protection Limit Switches Temperature Range Drive Aluminum alloy 1/2 d NPT Double Clevis 190 in lbs. 21.47 N-m Potentiometer Bi-Directional Spring Type Housing Cable Entrance Standard Mouting Restraining Torque Feedback Brake Note: Duff-Norton " (800) 477-5002 " www.duffnorton.com 39 Dimensions Performance Characteristics 1500 Pound Capacity TMAL1500-SP 40 Duff-Norton " (800) 477-5002 " www.duffnorton.com R Electromechanical Actuator 1500 Pound Capacity Series TMD1500-SP Specifications 1500 Pound Capacity SPD 6415 12 VDC with Clutch Model Number 12 VDC motor is a totally enclosed, weather resistant, per- manent magnet type. Magnets act as a secondary brake for added safety. This type of motor is smaller, cooler running, more efficient and has higher duty cycles than series- wound motors. Lower current draw provides for longer battery life. The motor is also equipped with a thermal overload device that opens and resets automatically. The rotation is reversible by reversing the two color coded leads, and torque is the same in either direction. 3, 6, 12, 18 and 24 inch 75, 150, 300, 450, 610 mm Thermal protection provided by fuse -20° F. to 120° F Ambient -29° C to 50° C Double lead screw Stroke Lengths Motor Protection Temperature Range Drive Aluminum alloy Load Limiting Friction Disc Double Clevis 190 in lbs. 21.47 N-m Bi-Directional Spring Type Housing Clutch Standard Mouting Restraining Torque Brake - Some actuator surface temperatures may reach 230°F at or near maximum allowable duty cycle. All ratings are nominal and based on the actuator being broken-in for approximately 2500 inches of travel. Note: Duff-Norton Controls are also available for the actuator model as follows: - Control Package PDC-1R for SPD 6415 Controls Duff-Norton " (800) 477-5002 " www.duffnorton.com 41 Dimensions Performance Characteristics 1500 Pound Capacity TMD1500-SP 42 Duff-Norton " (800) 477-5002 " www.duffnorton.com R Electromechanical Actuator 1500 Pound Capacity Series TMDL1500-SP Specifications LSPD 6415 12 VDC with Limit Switches Model Number 1500 Pound Capacity Duff-Norton " (800) 477-5002 " www.duffnorton.com 43 Dimensions Performance Characteristics TMDL1500-SP 1500 Pound Capacity 44 Duff-Norton " (800) 477-5002 " www.duffnorton.com R Electromechanical Actuator 2000 Pound Capacity Series TMAL2000-SP Specifications 2000 Pound Capacity SPA 6420 115 VAC (60 Hz) with Limit Switches SPA 7420 220 VAC (50 Hz) with Limit Switches PSPA 6420 115 VAC (60 Hz) with Limit Switches and Potentiometer PSPA 7420 220 VAC (50 Hz) with Limit Switches and Potentiometer Model Number 115 VAC motor is an enclosed, permanent split capacitor induction type. Speeds remain approximately constant regardless of the load. The motor is equipped with a ther- mal overload device that opens and resets automatically. The standard motor requires 72-88 mfd capacitor supplied by Duff-Norton. 220 VAC motor is a totally enclosed, permanent split capacitor induction type. Load/no-load speeds are approximately equal. Equipped with thermal overload device that opens and resets automatically. Standard motor requires 20 ufd 440VAC, 60/50 Hz metalized polypropy- lene capacitor supplied by Duff-Norton. - Some actuator surface temperatures may reach 230°F at or near maximum allowable duty cycle. - Do not operate actuator before setting limit switches. - Position hooded vent to prevent moisture and dirt from entering the actuator. - Actuators are not recommended for applications where the unit can be jammed. Examples of jamming include over travel- ing the limit switches and jamming the nut and screw internally at the extreme ends of the stroke, or driving the actuator against an immovable object causing the actuator to overload severely. 3, 6, 12, 18 and 24 inch 75, 150, 300, 450, 610 mm Automatic reset thermal overload in motor Dual adjustable -20° F. to 120° F Ambient -29° C to 50° C Ball Screw and Nut Stroke Lengths Motor Protection Limit Switches Temperature Range Drive Aluminum alloy 1/2 d NPT Double Clevis 190 in lbs. 21.47 N-m Potentiometer Automatic Set Spring Type Housing Cable Entrance Standard Mouting Restraining Torque Feedback Brake Note: Duff-Norton " (800) 477-5002 " www.duffnorton.com 45 Dimensions Performance Characteristics 2000 Pound Capacity TMAL2000-SP TRAVEL + 18.9 d (+ .13) TRAVEL + 16.8 d (+ .13) 46 Duff-Norton " (800) 477-5002 " www.duffnorton.com R Modular Actuators 100 to 2000 Pound Capacity Series M2400 and BM2400 Specifications Modular Actuator Rotating Machine Screw M-2462 M-2463 Translating Tube Machine Screw M-2464 M-2465 Rotating Ball Screw BM-2462 BM-2463 Translating Tube Ball Screw BM-2464 BM-2465 Model Number Duff-Norton " (800) 477-5002 " www.duffnorton.com 47 Clevis Accessories Modular Actuator Ordering Information Limit Switch M2400 / BM2400 48 Duff-Norton " (800) 477-5002 " www.duffnorton.com Rotating Machine Screw Models Dimensions Specifications Modular Actuator R Duff-Norton " (800) 477-5002 " www.duffnorton.com 49 Translating Tube Machine Screw Models Dimensions Specifications Modular Actuator R 50 Duff-Norton " (800) 477-5002 " www.duffnorton.com Rotating Ball Screw Models Dimensions Specifications Modular Actuator R Duff-Norton " (800) 477-5002 " www.duffnorton.com 51 Translating Tube Ball Screw Models Dimensions Specifications Modular Actuator R 52 Duff-Norton " (800) 477-5002 " www.duffnorton.com NOTES: Duff-Norton " (800) 477-5002 " www.duffnorton.com 53 R Accessories DPDT Center off momentary switch rated at 16 amps (VDC) Max. 1.965 d 2.550 d 6 ft. Cable EXTEND RETRACT " For use with TMD01, PTD01, TMD02 and PTD02 12 VDC and 24 VDC actuators " NEMA 1 polycarbonate enclosure " Can be used as a handheld pendant station or surface mounted Model No. EM1010-58 Extend / Retract Control Controls Model No. EM534 Reversing Switch " Use for Forward-Off-Reverse switching of DC motors " Switch has momentary action with spring return to Off " Rated 15 amps max " Has built in jumpers for easy 2-wire-in, 2-wire-out connection " #6 screw terminals " Use with models TMD, PTD, MPD, TAC or other actuators with direct connections to motor leads 54 Duff-Norton " (800) 477-5002 " www.duffnorton.com R Electromechanical Actuator Control Packages EMCP-1 For TMA & TMAL 250/500 lb. Series AC Units " Standard Speed Specifications Controls BAC-1C 115 VAC with Capacitor BAC-2C 220 VAC with Capacitor Model Number Duff-Norton " (800) 477-5002 " www.duffnorton.com 55 Dimensions Wiring Diagrams Controls EMCP-1 Model BAC-1C and BAC-2C 56 Duff-Norton " (800) 477-5002 " www.duffnorton.com R Electromechanical Actuator Control Packages EMCP-2 For TMAL 1000 lb. Series AC units Specifications Controls PAC-1CR 115 VAC with Capacitor and Relays PAC-2CR 220 VAC with Capacitor and Relays Model Number Duff-Norton " (800) 477-5002 " www.duffnorton.com 57 Dimensions Wiring Diagrams Controls EMCP-2 Model PAC-1CR and PAC-2CR 58 Duff-Norton " (800) 477-5002 " www.duffnorton.com R Electromechanical Actuator Control Packages EMCP-3 For 1500 lb. and 2000 lb. 115 VAC AC units Specifications Controls BAC-1 115 VAC Model Number Duff-Norton " (800) 477-5002 " www.duffnorton.com 59 Dimensions Wiring Diagrams Controls EMCP-3 Model BAC-1 and BAC-2 60 Duff-Norton " (800) 477-5002 " www.duffnorton.com R Electromechanical Actuator Control Packages EMCP-4 All DC Units Specifications Controls PDC-1R 12 VDC with Wired Relays PDC-2R 24 VDC with Wired Relays Model Number Duff-Norton " (800) 477-5002 " www.duffnorton.com 61 Dimensions Wiring Diagrams Controls EMCP-4 Model PDC-1R and PDC-2R 62 Duff-Norton " (800) 477-5002 " www.duffnorton.com R Digital Position Indicator Digital Position Indicator The Duff-Norton model SK6300-4K Digital Position Indicator processes a feedback signal from a 1K-ohm to 10K-ohm potentiometer to provide position readout with user selectable scaling factor. By running the actuator to two positions in its stroke and keying in the desired readout at each point, the indicator auto- matically scales the input signal to provide linear readout over the full travel of the actuator. The SK6300-4K has a universal, 85-250 Vac power input and generates a regulated 24vdc excitation signal to the poten- tiometer. The SK6300-4K operates seamlessly with any potentiometer equipped Duff-Norton actuator. SK6300-4K Model Number Duff-Norton " (800) 477-5002 " www.duffnorton.com 63 R Glossary 64 Duff-Norton " (800) 477-5002 " www.duffnorton.com R Frequently Asked Questions Duff-Norton " (800) 477-5002 " www.duffnorton.com 65 R Frequently Asked Questions 66 Duff-Norton " (800) 477-5002 " www.duffnorton.com All sales by Seller are made pursuant to the following terms. No other or additional terms or conditions are or will be accept ed. ACCEPT ANCE OF ORDERS - All orders, whether placed directly or through an agent, and all subsequent amendments thereto, are subject to a final approval and acceptance by Seller 9s main office. LIMIT A TION OF W ARRANTIES, REMEDIES AND DAMAGES 3 THE WARRANTY STATED BELOW IS GIVEN IN PLACE OF ALL OTHER WARRANTIES, EXPRESS OR IMPLIED, OF MERCHANTABILITY, FITNESS FOR A PART ICULAR PURPOSE OR OTHERWISE. NO PROMISE OR AFFIRMATION OF FACT MADE BY ANY AGENT OR REPRESENTATIVE OF SELLER SHALL CONSTITUTE A WARRA NTY BY SELLER OR GIVE RISE TO ANY LIABILITY OR OBLIGATION. Seller warrants that on the date of its delivery to carrier the goods are free from defects in workmanship and materials. SELLER 9S SOLE OBLIGATION IN THE EVENT OF BREACH OF WARRANTY OR CONTRACT OR FOR NEGLIGENCE OR OTHERWISE WITH RESPECT TO GOODS SO LD SHALL BE EXCLUSIVELY LIMITED TO REPAIR OR REPLACEMENT, F.O.B. SELLER 9S POINT OF SHIPMENT, OF ANY PARTS WHICH SELLER DETERMINES TO HAVE BEEN DEFECTIVE or if Seller determines that such repair or replacement is not feasible, to a refund of the purchase price upon retur n of the goods to Seller. Any action against Seller for breach of warranty, negligence or otherwise must be commenced within one year after such cause of action accrues. NO CLAIM AGAINST SELLER FOR ANY DEFECT IN THE GOODS SHALL BE VALID OR ENFORCEABLE UNLESS BUYER 9S WRITTEN NOTICE THEREOF IS RECE IVED BY SELLER WITHIN ONE YEAR FROM THE DATE OF SHIPMENT. Seller shall not be liable for any damage, injury or loss arising out of the use of the goods if, prior to such damage, injury or loss, such goods are (1) damaged or misused following Seller 9s delivery to carrier; (2) not maintained, inspected, or used in compliance with applicable law and Seller 9s written instructions and recommendations; or (3) installed, repaired, altered or modified without compliance with such law, instructions or recommendations. UNDER NO CIRCUMSTANCES SHALL SELLER BE LIABLE FOR INCIDENTAL OR CONSEQUENTIAL DAMAGES AS THOSE TERMS ARE DEFINED IN SECTION 2-7 15 OF THE UNIFORM COMMERCIAL CODE. TERMS OF P A YMENT - Unless otherwise stated herein, payment of each invoice is required within thirty (30) days after date of shipment. Any balan ce unpaid after the required payment date shall be subject to a service charge of 1% per month from such date. PRICE ADJUSTMENTS - Amendments made by the Buyer to orders already placed shall, without formal notice to the Buyer, be subject to extra charges. If the estimated shipping date for the goods is more than sixty (60) days after date of order, the price of the goods are subject to increase by Seller. T AXES - Any sales, use, excise, and other taxes applicable to this transaction and the goods and/or services furnished by Seller are no t included in the price and shall be paid by Buyer when due. If Seller pays any such taxes, Buyer shall reimburse Seller upon demand. INDEMNIFICA TION AND SAFE OPERA TION - Buyer shall comply with and require its employees to comply with directions set forth in instructions and manuals furnished by Seller and shall use and require its employ- ees to follow such instructions and manuals and to use reasonable care in the use and maintenance of the goods. Buyer shall no t remove or permit anyone to remove any warning or instruction signs on the goods. In the event of personal injury or damage to property or business arising from the use of the goods, Buyer shall, within forty-eight (48) hours thereafter, give Seller written notice of such injury or damage. Buyer shall cooperate with Seller in investigating any such injury or damage and in the defense of any claims arising therefrom. If Buyer fails to comply with this section or if any injury or damage is caused, in whole or in part, by Buyer 9s failure to com ply with applicable federal or state safety require- ments, Buyer shall indemnify and hold Seller harmless against any claims, loss or expense for injury or damage arising from the use of the goods. GOVERNING LA W - This agreement shall be governed by and construed under the laws of the State of New York. DELIVER Y AND DELA YS - Unless otherwise specified herein, deliveries shall be F.O.B. Seller 9s point of shipment and risk of loss shall pass to Buyer u pon Seller 9s delivery to carrier. All shipping dates are approximate and Seller shall not be liable for loss or damage because of delays occasioned by labor disputes, damage to facilities, or failure of suppliers or subcon- tractors to meet scheduled deliveries or any other cause beyond Seller 9s reasonable control or making its performance commercia lly impracticable. Not withstanding other provisions hereof, if shipment is delayed at Buyer 9s request, the goods shall be deemed to be stored at Buyer 9s risk and expense and Seller may thereupon bill Buyer for the full price and storage costs. Buyer shall pay such bill within 30 days after mailing thereof. BUYER 9S INSPECTION UPON RECEIPT OF SHIPMENT - Buyer shall inspect the goods as soon as received. If any loss or damage is discovered, Buyer must notify both the carrier and Seller at once. Seller will cooperate with Buyer in filing claims with the carrier. CHANGES AND CANCELLA TION - Seller reserves the right to change or cancel any order whenever circumstances require allocation of production or delivery or Seller deems change or cancellation to be necessary to comply with applicable laws, ordinances, regulations, directives or administrative actions. Seller reserves the r ight to make changes in materials or design which it determines appropriate for the goods. SECURITY INTEREST AND REPOSSESSION - Until full payment has been made therefor, Seller shall have a security interest in goods shipped to Buyer and the goods shall remain personal property. Upon request Buyer shall execute and deliver to Seller security agreements and financing statements further evidencing Seller 9s security int erest. Buyer authorizes Seller to file a financing statement or statements relating to the goods, without Buyer 9s signature thereon, as Seller may deem appropriate and appoints S eller as Buyer 9s attorney-in-fact for the limit- ed purpose of executing (without requiring Seller to do so) financing statements in Buyer 9s name and performing other acts whic h Seller deems appropriate to perfect and continue its security interest and to protect and preserve the goods. In the event Buyer defaults in making any payment due Seller, Seller in addition to any other rights or remedies provided by la w, shall have the right, with or without legal process, to enter the place where said goods are located and to repossess the goods in accordance with the Uniform Commercial C ode. ASSURANCES - Shipment by Seller shall at all times be subject to the prior approval of its credit personnel and Seller may, at any time, dec line to make shipment except upon receipt of prior payment or upon other terms and conditions or security satisfactory to such personnel. P A TENTS - Except as to goods manufactured according to design supplied by Buyer, Seller will defend and hold Buyer free and harmless in a suit or proceeding brought against Buyer insofar as it is based on a claim that use of the goods by Buyer constitutes an infringement of any existing U.S. Patents , provided, however, that Buyer gives Seller prompt written notice of such suit or proceeding; permits Seller, through its counsel, to defend and/or settle the same; and gi ves Seller all necessary information, assistance and authority to enable Seller so to do. If Buyer 9s use of the goods is held to constitute infringement and further use is enj oined, Seller shall, at its option, either (i) procure for Buyer the right to continue using the goods; or (ii) replace the goods with non-infringing goods; or (iii) modify the goods to non-infringing goods. The foregoing states Seller 9s entire liability for patent infringement and shall not be construed to render Seller liable for damages based on product output . MISCELLANEOUS - This instrument constitutes the entire agreement between Seller and Buyer, superseding all previous understandings and writings regarding this transaction. Any amend- ment or modification of this Agreement shall be void unless in writing and signed by Seller. No delay or omission by Seller in exercising any right or remedy hereunder shall be a waiver thereof or of any other right or r emedy, and no single or partial exercise there- of shall preclude any other or further exercise thereof or the exercise of any other right or remedy. All rights and remedies of Seller are cumulative. Sales made pursuant to this Agreement shall be governed by the Uniform Commercial Code as the same may from time to time be con strued and in effect in the state wherein Seller has its main office. ARBITRA TION - All disputes that may arise between the parties regarding the interpretation of the contract and the legal effect of the contra ct shall, to the exclusion of any court of law, be arbitrated and determined in accordance with the latest Commercial Arbitration Rules of the American Arbitration Association. The arbitration proceeding shall be held in the city in that state where the principal office of the Seller is located. The parties recognize and consent to the above mention ed arbitration association 9s jurisdiction over each and every one of them. USTS rev. 2/98 Terms of Sale Supersedes all previously published terms Notes EMCAT 3M 1/08 © Duff-Norton 2008 Duff-Norton P.O. Box 7010 Charlotte, NC 28241-1070 Ph: 800-477-5002 " 704-588-0510 Fax: 704-588-1994 WebSite: www.duffnorton.com Email: duffnorton@cmworks.com

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