F-22 Materials List - Page 1 of 6 FARRIER MARINE (NZ) Ltd P.O. Box 80197, Riccarton, Chch 8440, New Zealand. Ph.
(03) 338-6502, Fax 03 354-4342 http://www.f-boat.com/ November 25th, 2008 F-22 Hull Materials (For two floats and main hull) (separate list for floats only also available) STRONGBACK TIMBER & FORM FRAMES 150 x 25mm (6 x 1")22.1m (73') 75 x 25mm/3 x 1"13m (43') 18mm (3/4") thick MDF or particleboard 10 1200 x 2400 (4 x 8') shts. Battens min. 19 x 19 (3/4 x 3/4)30 at 6.4 to 7.3m long 10mm (3/8 d) thick MDF or ply, 100/4 d wide6m long (Floats only) HULL CORE PVC or Corecell Foam 9-10mm (3/8 d) 60-80kg (4 - 5lb)86sq.m.
(930sq.ft) High Density Foam 9-10mm (3/8 d) min. 200kg (12lb)1.8sq.m (20sq.ft) FIBERGLASS 530-600gm (16-18oz) BD knitted fabric (0-90° fibers) 80sq.m. (870sq.ft) 330-400gm (10-12oz) BD knitted fabric (0-90° fibers) 114sq.m.
(1240sq.ft) 330-400gm (10-12oz) DB knitted fabric (45-45° fibers) 14sq.m. (150sq.ft) 80/3 d wide 400/430gm (12/13oz) Unidir. tape (fibers at 0°)60 lin.m.
(196 9) 100/4 d wide 400/430gm (12/13oz) Unidir. tape (fibers at 0°)26 lin.m. (85 9) 150/6 d wide 400/430gm (12/13oz) Unidir.
tape (fibers at 0°)16 lin.m. (52 9) 80/3 d wide 330-400gm (10-12oz) DB (45 - 45°) tape ... more. less.
230 lin.m. (750 9) The above tape can also be cut from hull fabric offcuts for economy CARBON FIBER (for chainplates, bow web, and bobstay eye) 150/6 d wide 400/430gm (12/13oz) Unidir.<br><br> tape (fibers at 0°)3.65 lin.m. (12 9) RESIN Epoxy, vinylester, or isopolyester140kg (300lbs) An allowance for up to 10% wastage has been included in the above amounts. F-22 Materials List - Page F-22 Materials List - Page 2 of 6 MISCELLANEOUS G10 fiberglass tube for chainplates & bow web 3/8" ID, 1/2" OD442mm (17 1/2") FOILS - Rudder & daggerboard will be available ready made, but, if making yourself for economy, the following materials will be required: Daggerboard Cedar Core (economy) - 50 x 65 (2 d x 2 1/2 d)7 @ 1.9m (6 9 3 d) OR Foam Core (lightest) - 430 x 1930 x 49mm thick (17 x 80 x 2 d) with HD inserts as per Sheet 36 0.004 cu.m.(0.14cu.ft.) 330-400gm (10-12oz) DB knitted fabric (45-45° fibers) 4.8sq.m.<br><br> (52sq.ft) 100/4 d wide 400/430gm (12/13oz) Unidir. tape (fibers at 0°)16.7 lin.m. (55 9) Epoxy, or vinylester5kg (11lbs) Rudder Blade and Case Cedar Core (economy) - 30 x 60 (1 1/8 d x 2 3/8 d)4 @ 1.3m (4 9 4 d) OR Foam Core (lightest) - 240 x 1300 x 30mm thick (10 x 49 x 1 1/8 d) HD inserts for foam core as per Sheet 40 0.002 cu.m.(0.06cu.ft.) 330-400gm (10-12oz) DB glass fabric (45-45° fibers) for blade1.6sq.m.<br><br> (17sq.ft) (F-22R rudder to use 200gm/6oz carbon fiber DB ). 190 - 210gm (5.6 - 6.2oz) DB carbon fiber (45-45°) for case1.6sq.m. (17sq.ft) 75/3 d wide 400/430gm (12/13oz) C.F.<br><br> Unidir. tape (fibers at 0°)15.8 lin.m. (52 9) 32 (1 1/4 d) wide 400/430gm (12/13oz) C.F.<br><br> UD. tape (fibers at 0°)5.2 lin.m. (17 9) Epoxy, or vinylester resin2.5kg (5.5lbs) G10 tube 0.625" ID by 0.75" OD (avail.<br><br> from Farrier Marine)375mm (15") PETP flanged bushes, 0.5" ID x 0.625" OD and 1" long,6 (from Farrier Marine) 1/4" x 1 1/2" 6061 T6 alum Bolts, washers (2 per bolt) & nuts6 (from Farrier Marine) Fabric liner 3 - 4mm thick (eg Frontrunner)0.13sq.m. (1.4sq.ft) 12 x 25 (1/2 x 1") UHMW polyethylene or acetal flat bar0.2m (8 d) 0.5 d dia stainless steel (Type 316) pivot pin0.28m (11 d) BEAM MOUNTS, BEAMS, AND FOLDING SYSTEM These are only available ready made from Farrier Marine, and current pricing is on Farrier Marine 9s Online Store at http://www.f-boatmart.com/home.php Folding system can be self- made by builder, and materials required are given in the Fabricated Parts Book MISCELLANEOUS Fillers, solvents, shop supplies, paint, sandpaper, fasteners, F-22 Materials List - Page F-22 Materials List - Page 3 of 6 DECK AND RUNNING GEAR Note that most catalogues usually publish recommended sizes for monohulls, and be aware that a multihull 9s much greater stability, will put a higher load on sailing gear. Equivalent monohull size to the F-22 is around 8m (26').<br><br> Do not use gear rated for 6.7m (22 9) monohulls Foredeck cleat 150mm (6") long 1 Bolts, fender washers, lock washers & nuts to suit Bow U-bolt (6mm thread eg Ronstan RF 559)1 Anchor Well Hatch latch 1 Anchor Well Hatch hinges 2 Fasteners to suit Hatches 150mm (6") Plastic Screw in type 8 - 10 (for deck and cockpit safety compartment) Jib Sheet tracks 25mm (1") x 300mm (1') long T track 2 Sheet leads to suit (min. wk. load 400kg (880lbs).)2 Bolts, fender washers, lock washers & nuts to suit Note: a 2:1 or 3 : 1 jib sheet is possible with the F-22 to avoid the need for sheet winches for up to 25 knot wind speeds.<br><br> Sheet winches are however recommended for F-22R Mast Step (as per Fabricated Parts drawing)1 Daggerboard Case Cheekblock min. 35 (1 3/8") sheave, with1 min safe working load of 400kg (880lbs). eg Ronstan RF41151, RF 40151, Schaeffer 303-09, or Wichard 32120.<br><br> OR Centerboard Case Sheaves - 40-50/2" dia., 12 (1/2") wide, 4 with 12mm (1/2") pivot bolts and spacers as per Sheet 37 Dgrbd. or Ctrbd. Camcleat CL201 (CL207 optional for centerboard)1 Bolts, washers, lock washers & nuts to suit Dgrbd.<br><br> or Ctrbd control lines as per Sheet 372 Camcleats for Jib sheets (eg Harken 150)2 F-22 Materials List - Page F-22 Materials List - Page 4 of 6 Mainsheet Traveller System, min. working load 700kg (1550lbs)1 Boomless: Harken 1618 track suggested or equiv. 1.8m (6' long).<br><br> Boomed: Harken 1616 track suggested or equiv. 1.8m (6' long). Use 8mm dia traveler control line Bolts, washers, lock washers & nuts to suit Wingnets as per Fabricated Parts drawing2 Wingnet bolt rope extrusion (for float) 2.6m (8 9 6 d) long2 Aluminum Awning rail is best, eg Bonnell #617, 6mm (1/4") lashing rope (black recommended) 17m /56' Cabin Side windows (port & Stbd) as per Sheet 382 - 4 Fasteners to suit Pop-top and hatch slides as per Sheet 351 Tiller Assembly as shown on Sheet 461 Shaped as required, material to builders preference.<br><br> Mast with Synthetic stays as per Sheets 52 - 541 & Fabricated Parts Book, complete with running rigging (halyards, control lines etc.) Mainsail (with battens)1 Jib (hank on or furling)1 MAINSHEET Assembly, 6 : 1 with 24:1 fine tune when boomless1 6 : 1 or 8 : 1 only OK with boom (use 8 : 1 with F-22R). Min working load 700kg (1550lbs) Main sheet 8mm (5/16 d), length will depend on system Jib Sheets 8mm (5/16 d) line 4 - 7.4m (13 - 24 9) long2 Length depends on sheeting purchase and cabin length Mast raising pole (as per Fabricated Parts book)1 Aft Mast Support (as per Fabricated Parts book)1 Trailer tie down U-bolts (6mm thread eg Ronstan RF 559)2 (Saddle eyes optional) F-22 Materials List - Page F-22 Materials List - Page 5 of 6 OPTIONS Deck Chocks for anchor line 2 Fasteners to suit Pulpit1 Bolts, washers, lock washers & nuts to suit Foredeck Hatch 400 x 500 (16 x 20 d) or similar1 Fasteners to suit Jib furler, for synthetic luff line (not metal luff extrusion type)1 Continuous line type recommended, min. work.<br><br> load 1200kg (2600lbs), eg. Facnor 3T or Precourt 1.5.. Some good information on synthetic luff systems on an F-33 can be seen at http://www.sigi.ca/hi5/hi5/ads_23.htm Furling Line to suit Sheet Winches - min.<br><br> Lewmar 7 or equiv. for F-22 1 or 2 OR F-22 with screacher and F-22R - Lewmar 16 - 302 Bolts, fender washers, lock washers & nuts to suit MAST Raising wires - as per SHEET 622 Outboard 3 to 7 Kw (4 to 8HP)1 Bracket to suit, or a molded in place bracket Bow Nets as per Fabricated Parts drawing2 Lashing lines to suit Boom (as per Appendix O)1 Screacher1 Furler (for synthetic luff line flying sail) Continuous line type 1 recommended, min. work.<br><br> load 900kg (1980lbs) eg Facnor FX-900 Furling line to suit 6-8mm x 11m (1/4 - 5/16" x 36') sheets 2 Sheet blocks - min work load 500kg (1100lbs) 2 Bow Pole as per Sheet 551 Halyard Rope Clutch or cleat (min safe W. Load 400kg/880lb)1 F-22 Materials List - Page F-22 Materials List - Page 6 of 6 Spinnaker (F-22R)1 8mm x 14m (5/16" x 46') sheets 2 8mm x 12m (5/16" x 40') Tack Line (different color) 1 Sheet blocks - min work load 500kg (1100lbs) 2 Tack Block - min work load 500kg (1100lbs) 1 Halyard Rope Clutch or cleat (min safe W. Load 450kg/880lb)1 Fasteners to suit Tack Line Clutch/cleat (min safe W.L.<br><br> 400kg/880lb) 1 Fasteners to suit Camcleats (Harken 150) 2 Fasteners to suit TRAILER setup as per Plan Book1 ADDITIONAL PERFORMANCE OPTIONS Barber Haulers 8mm / 5/16 d blue line, 4.5m (5') long2 S hooks or easy shackle lashing to attach to clew2 (see http://www.precourt.ca ) Snapshackle Deck Blocks min work load 350kg (800lbs) 2 Deadeyes (for coaming)2 Camcleats (Harken 150) 2 Cunningham Eye tackle (must be compact with boomless main)1 4 : 1 tackle system with cleat - (min safe W.L. 200kg/440lb) Best setup on one side to act on a line passing through cunningham eye which is then anchored on other side of mast to give an 8 : 1 purchase. Supplier Links: http://www.harken.com/ http://www.ronstan.com.au http://www.schaefermarine.com http://www.lewmar.com/ http://www.spinlock.co.uk http://www.wichard-usa.com More links are on : http://www.farriermarine.com/study/study_site.html<br><br>