OEM Bulletins and Repair Recommendations Using LORD Fusor® Automotive

used for installation of bumper beam on SSR Pick-Up as described in collision repair process. " TSB 99-06-03 speci es LORD Fusor 108B adhesive for oor pan corrosion repairs on Buick, Cadillac, Oldsmobile and Pontiac models.<br><br> " TSB 02-08-98-001A: Speci es LORD Fusor 108B/109B and Fusor 110B/111B adhesives for bonding of exterior panels as an alternative to MIG welding on all 2003 and prior passenger cars and trucks. " TSB 01-08-66-011A: Speci es LORD Fusor 108B adhesive for installation of a new rear roof section on 1995-2001 Chevrolet and GMC S/T 4-Door Utility Blazer and Jimmy as well as 1996-2001 Oldsmobile Bravada. SMC Panel Repair and Replacement: " GM Service Operations Speci es LORD Fusor 120/ Goodwrench 12345726 and Fusor 127EZ adhesives for the repair and/or replacement of SMC panels on all GM Corvette and U vans.<br><br> These products are recommended in the GM Training Schools. Plastic Repair: "TSB 01-08-64-012A: Speci es LORD Fusor 148 adhesive for bonding the door glass sash channel on 1999-2002 Oldsmobile Alero and Pontiac Grand Am. " GM recommends LORD Fusor 143 and 114 adhesives for exible plastic repair and LORD Fusor 100EZ for rigid plastic repair.<br><br> Aftermarket Speci# cations: " LORD Fusor 108B/109B and 110B/111B adhesives meet or exceed GM6449G, Automotive (Metallic) Panel Bonding Performance Guideline. " LORD Fusor 127EZ/128EZ and 147/148 adhesives meet or exceed GM6448G, Adhesion Guidelines for Bonding Exterior Sheet Molding Compound (SMC). " LORD Fusor 800/801/803 plastic repair adhesive meets or exceeds GM8263G, Automotive Sealer Guideline.<br><br> " LORD Fusor 152/153 adhesive meets or exceeds GMW 7159. Rivet Bonding: " LORD Fusor 108B adhesive can be used for rivet bonding laminated steel on Cadillac CTS, SRX and STS models, as described in GM TSB 04-08-98-003. DAIMLER/CHRYSLER CORPORATION Metal Bonding: " TSB D23-02-9: Speci es LORD Fusor 147 and 301 adhesives for the repair of a creaking noise in the upper roof/B-post area on the 1998 DN Durango.<br><br> " TSB 23-01-99 and Rev. A: Speci es LORD Fusor 148 and 513 adhesives for the repair of a tick type noise in the top of the left B-pillar area on the 1996-99 ND Town & Country/Caravan/Voyager. Rivet Bonding: " TSB 23-044-02: Speci es LORD Fusor 112B/Mopar 05083855AA adhesive in conjunction with structural rivets for strut tower corrosion repairs on 1996-2000 NS Town & Country/Voyager/Caravan.<br><br> LORD provides valuable expertise in adhesives and coatings, vibration and motion control, and magnetically responsive technolog ies. Our people work in collaboration with our customers to help them increase the value of their products. Innovative and responsive in an ever-changing marketplace, we are focused on providing solutions for our customers worldwide ...<br><br> Ask Us How. LORD Corporation World Headquarters 111 Lord Drive Cary, NC 27511-7923 USA Customer Support Center (in United States & Canada) +1 877 ASK LORD (275 5673) www.lord.com For a listing of our worldwide locations, visit LORD.com/locations. Fusor Repair Procedures 31.0 Pg.<br><br> 4 of 4 NISSAN Nissan Aftermarket Recalls and Technical Service Bulletins: " Recall Bulletin NTB96-034A: Speci es LORD Fusor 101, 110 and 800 adhesives for corrosion repair of 1990-92 Stanza and 1989-94 Maxima outer wheel housings. " Recall Bulletin: Speci es LORD Fusor 108, 800 and 101EZ adhesives for corrosion repair of 1993-97 Altima (U13) wheel arches. " TSB 23-026-02: Speci es LORD Fusor 112B/Mopar 05083855AA adhesive in conjunction with structural rivets for oor pan corrosion repairs on 1984-2001 XJ Jeep Cherokees.<br><br> Weld Bonding: " LORD Fusor metal bonding adhesives meet or exceed the performance requirements outlined in the updated DaimlerChrysler Welding and Weld Bonding brochure 81-170-03005 for repair of structural and non-structural parts. Material Standards: "LORD Fusor 112B/113B is the only aftermarket metal bonding repair adhesive that meets the new DaimlerChrysler Material Standard MS-CD507 for bonding e-coated or bare metal for in-plant (DaimlerChrysler part numbers 52850692AA/55360685AA) and warranty repairs (LORD Fusor 112B or Mopar 05083855AA). Mopar Co-label: "LORD Fusor 147, 148, 513, 301 and 112B adhesives are available through Mopar under part numbers 05017147AA, 05017148AA, 05016571AA, 05016570AA, 05083855AA.<br><br> ©2008 LORD Corporation OD SI3080 (Rev.4 8/08) Fusor and cAsk Us How d are trademarks of LORD Corporation or one of its subsidiaries. Thisbulletinissuppliedastechnicalinformationonlyandisnotanauthorizationforrepair.Nopartofthispublicationmaybereproduced,storedi naretrievalsystem, ortransmitted,inanyformorbyanymeans,electronic,mechanical,photocopying,orotherwise,withoutwrittenpermissionofChryslerLLC. SUBJECT: A-PillarTickOverBumps OVERVIEW: ThisbulletininvolvesinstallinganepoxyadhesiveatthebaseoftheA-Pillartoeliminatea ticksoundoverslightbumps.<br><br> MODELS: 2008(PM)Caliber NOTE:ThisbulletinappliestovehiclesbuiltbeforeDecember9,2007(MDH1209XX). SYMPTOM/CONDITION: ThevehicleoperatormayexperienceaticksoundcomingfromthebaseoftheA-Pillar overbumps.Thesoundmaybeinterpretedtobecomingfromthefrontsuspensionor dashboard. DIAGNOSIS: IfthecustomerdescribestheSymptom/Conditionand/orthesoundcanbeduplicated, performtheRepairProcedure.Regardlessofwhichsideisexhibitingthesound, BOTH sidesaretoberepaired.<br><br> PARTSREQUIRED: Qty. PartNo. Description 1(AR) 05017147AA FusorAdhesive#147(10.1ozTube)Will Serviceabout2vehicles SPECIALTOOLS/EQUIPMENTREQUIRED: 05016570AA #147Dispenser(10ozTubeDispenser),(Fouroz.perRepair) C-4755 TrimStick(orequivalent) NPN WoodTongueDepressor(orEquivalent) NUMBER: 23-015-08 GROUP: Body DATE: April29,2008 REPAIRPROCEDURE: 1.RemoveA-Pillartrim,leftandrightside: a.UsingtrimstickC-4755,removeplugfromA-Pillars.<br><br> b.Removescrewfromeachside. c.RemovebothA-Pillartrimcovers. 2.Removetheinstrumentpanelfrontcowlcover(atbaseofwindshield).Usingtrimstick C-4755,pryuponpanelcoverdisengagingpanelclipsfrominstrumentpanel(IP)( Fig.<br><br> 1 ). Fig.1INSTRUMENTPANELFRONTCOWL 1-FRONTCOWL 2-LOCKTABS 3-LOCKTABSLOTS 23-015-08-2- 3.LocategussettabatlowercornerofA-Pillar.Removethumbsealertothepointshown in( Fig.2 )toitem2. Fig.2A-PILLARATINSTRUMENTPANEL(RightShown,LeftSimilar) 1-GUSSETTAB 2-THUMBSEALER 4.Scrapeoffsealertoexposethegapbetweentabandtopofcowlsheetmetal( Fig.3 ).<br><br> Fig.3THUMBSEALERREMOVED 1-GUSSETTAB 2-TOPOFINSTRUMENTPANELSHEETMETAL 5.Cleanareathoroughlywithshopvacuum. -3-23-015-08 6.Usingthedispenser,applyFusoradhesiveatthegapbetweentabandtopofIPsheet metal( Fig.4 ). Fig.4DISPENSEFUSORADHESIVE 1-Item_1 2-Item_2 7.Usingawoodtonguedepressor,pushtheadhesivedownintothegap.<br><br> Fig.5PUSHADHESIVEINTOGAPWITHTONGUEDEPRESSOR 1-TONGUEDEPRESSOR 2-GAPATBASEOFA-PILLAR 23-015-08-4- 8.DispenseadditionaladhesiveusingacircularmotiontobridgefromA-PillartoIP( Fig. 6 ). Fig.6BRIDGEFROMA-PILLARTOI/P 1-FILLWHERETHUMBSEALERWASREMOVEDINSTEP4.<br><br> 2-PROTECTDASHBOARDASNECESSARY 9.Repeat Step#4 through Step#8 fortheotherside. 10.Installtheinstrumentpanelfrontcowlcover. 11.InstallA-Pillartrimonbothsides.<br><br> POLICY: Reimbursablewithintheprovisionsofthewarranty. TIMEALLOWANCE: LaborOperation No: Description Amount 23-85-04-90 A-PillartoIPSheetMetal,Repair(A) 0.9Hrs. FAILURECODE: ZZ ServiceAction -5-23-015-08 Thisbulletinissuppliedastechnicalinformationonlyandisnotanauthorizationforrepair.Nopartofthispublicationmaybereproduced,storedi naretrievalsystem, ortransmitted,inanyformorbyanymeans,electronic,mechanical,photocopying,orotherwise,withoutwrittenpermissionofChryslerLLC.<br><br> SUBJECT: SunroofFlutterSoundWhileDriving OVERVIEW: Thesunroofframemayhavehadinadequateadhesiveinstalled.Afteraperiodoftime, (usually2or3months),sunroofframemayseparatefromtheroofpanel.Thisbulletin involvesremovingtheheadlinerandapplyingtwodifferentadhesivestothesunroof reinforcementframe. MODELS: 2008(RT)Town&Country/GrandVoyager NOTE:Thisbulletinappliestovehiclesequippedwithasunroof(salescodeGWA) builtbeforeFebruary01,2008(MDH0201XX). SYMPTOM/CONDITION: Thecustomermayexperienceatickingorfluttersoundintheareaaroundorbehindthe sunroof.Duringthemanufacturingprocess,thestructuraladhesivesusedonthesunroof reinforcementframemayhavebeeninadequatewhichmaycauseittoseparate.<br><br> DIAGNOSIS: IfthecustomerexperiencestheSymptom/Condition,thetechniciancanlightlytap(with palmofbarehand)ontheroofabout2'behindtherearoutsidecornersofthesunroofin anattempttoduplicatethesound.IfcustomerdescribestheSymptom/Conditionorthe soundcanbeduplicated,performtheRepairProcedure. PARTSREQUIRED: Qty. PartNo.<br><br> Description 1(AR) 05017148AA StructuralAdhesive Fusor-Adhesive#148OrEquivalent(1ozTube)Will Service1vehicle 1(AR) 05017147AA StructuralAdhesive Fusor-Adhesive#147OrEquivalent(10.1ozTube)Will Service10Vehicles 1 KT13523 FlexibleAdhesive KentAutomotive-SoundDeadenerOrEquivalent(10oz. Tube)WillServiceApproximately2Vehicles NUMBER: 23-019-08 GROUP: Body DATE: June4,2008 NOTE:Twodifferentadhesivesareused.Oneareaofconcernrequiresfirm adhesionwhiletheremaining(majority)ofthearearequirestheadhesiveto remainflexibletopreventbuckling(wavylook)oroilcanning(popping sound)oftheroofpanel. SPECIALTOOLS/EQUIPMENTREQUIRED: 05016571AA Dispenser(1ozTubeDispenser) OR 05016570AA Dispenser(10ozTubeDispenser) REPAIRPROCEDURE: 1.Removetheheadliner.Refertothedetailedremovalproceduresavailablein DealerCONNECT>TechCONNECTunder:ServiceInfotab>23-Body>Interior> Headliner>Removal.<br><br> NOTE:Purgeasmallamountofmaterialfromdispenserbeforeinstallingmixingtip permanufacturesinstructions.Thiswillensureallairpocketsareremoved fromdispensertubes. NOTE:Coverinteriorofvehicletoensureitremainsclean. 2.Install2-parturethanestructuraladhesivep/n05017148AAor05017147AAinthe areadescribedin( Fig.1 )and( Fig.2 ).<br><br> Fig.1AREATOINSTALLSTRUCTURALADHESIVE 1-SUNROOFFRAME 2-AREATOINSTALL2-PARTURETHANESTRUCTURALADHESIVE 3-ROOFRAIL(PartofUpperBodyAssembly) 23-019-08-2- Fig.2STRUCTURALADHESIVE-(RightSideShown,LeftSimilar) 1-SUNROOF 2-AREATOINSTALLSTRUCTURALADHESIVE 3-SLIDINGDOORGRABHANDLEMOUNTING 4-AREATOINSTALLSOUNDDEADENER NOTE:Toensurethetracksofthesunroofdonotbecomecontaminatedwithsound deadenermaterial,cuta5 dX12 dpieceofcardstocktoplaceontrackwhile installingmaterial. NOTE:Purgeasmallamountofmaterialfromdispenserbeforeinstallingmixingtip permanufacturesinstructions.Thiswillensureallairpocketsareremoved fromdispensertubes. 3.Installsounddeadener,p/nKT13523intheareasdescribedin( Fig.3 )and( Fig.4 ).<br><br> NOTE:BesuretoinstalladhesivealongtheentireedgeasdescribedinFig.2 includingaroundthecorner. -3-23-019-08 Fig.3SOUNDDEADENER 1-SUNROOFFRAME 2-AREATOINSTALLSOUNDDEADENER 3-ROOFRAIL(PartofUpperBodyAssembly) Fig.4SOUNDDEADENERABOVESUNROOFTRACK-(LeftSideShown,Right Similar) 1-SUNROOFTRACK 2-5 dX12 dCARDSTOCK-USEDASPROTECTOR 3-SOUNDDEADENERBEAD 4-MIXINGDISPENSERTIP 23-019-08-4- 4.Lettheadhesive cskinover dforabout20minutesbeforeinstallingheadliner. 5.Installheadliner.Refertothedetailedinstallationproceduresavailablein DealerCONNECT>TechCONNECTunder:ServiceInfotab>23-Body>Interior> Headliner>Installation.<br><br> POLICY: Reimbursablewithintheprovisionsofthewarranty. TIMEALLOWANCE: LaborOperation No: Description Amount 23-30-56-90 RemoveHeadlinerandSecureSunroofFrame (B) 2.1Hrs. FAILURECODE: ZZ ServiceAction -5-23-019-08<br><br>

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