VEHICLE DISMANTLING MANUAL

fuel vapors can collect. The lack of adequate ventilation may result in personal injury.<br><br> This vehicle has a Supplemental Inflatable Restraint (SIR), cairbag d system. When performing disassembly on or near the SIR components or the SIR wiring, refer to cautions below. Failure to follow the cautions could cause airbag deployment or personal injury.<br><br> "Be careful when handling a SIR sensor. Do not strike or jolt a SIR sensor. "Do not carry the inflator module by the wires or connector on the inflator module.<br><br> "Make sure the airbag opening points away from you. "When storing an undeployed inflator module, make sure the airbag opening points away from the surface on which the inflator module rests. "Provide free space for the airbag to expand in case of an accidental deployment.<br><br> Follow all applicable local laws and ordinances while performing procedures and processes related to these activities. The specifications and designs described herein are believed to be correct as of the time this book was approved for printing. IMPORTANT: Go to cEmergency Personnel Training d at GM Website http://gmstc.com/ for additional safety information on airbags and pretensioners.<br><br> i Table of Contents Section Page No. Introduction ............................................................................................... 1 Activity Area 0 ...........................................................................................<br><br> 2 Activity Area 1 ........................................................................................... 4 Activity Area 2 ........................................................................................... 6 Activity Area 3 ...................................................................................&...<br><br> 10 Activity Area 4 ......................................................................................... 12 Activity Area 5 ......................................................................................... 14 Activity Area 6 .........................................................................................<br><br> 18 Activity Area 7 ......................................................................................... 20 ii This Page Intentionally Left Blank 1 INTRODUCTION This manual contains dismantling data for the following vehicles: MODEL YEAR MAKE MODEL VARIANT ENGINE TRANSMISSION 2007 Hummer H2 SUV 6.0L V8 4L65-E 2007HummerH2SUT6.0L V84L65-E 2 2007 H2 ACTIVITY AREA 0 PRETREATMENT 0.1 Oil 0.2 Oil 0.3 Multiple 0.4 Oil 0.5 Coolant 0.6 Refrigerant 0.7 Multiple 0.8 Multiple 0.9 EPDM 0.10 PE 0.12 Oil 0.13 Oil 0.14 Oil 0.15 Oil 0.16 Multiple 0.11 EPDM 0.17 Mercury 0.18 Mercury 3 Dismantling Manual 2007 HummerH2 ActivityArea0-- Pretreatment Area : Pretreatment Model :H2 ActivityRefArea# Part Name Material Qty TotalVolumeor Weight 0.1 Engineoil Oil 5.7 L 0.2 Front axleoil Oil .08 L 0.3 Engineoilfilter Multiple 1 0.55 kg 0.4 Steeringoil Oil 1.10 L 0.5 Coolant Coolant 14.0 L 0.6 Refrigerant134A Refrigerant134 0.80 kg 0.7 Passengerairbag Multiple 1 3.84 kg 0.8 Driversideairbag Multiple 1 1.03 kg 0.9 Sparetire EPDM 1 15.35kg 0.10 Fuel tank PE 1 16.14kg 0.11 Tires EPDM 4 61.48kg 0.12 Oil 1.9 L 0.13 Transfercaseoil Oil 1.40 L 0.14 Transmissionoil Oil 10.60L 0.15 Brake fluid Oil 0.70 L 0.16 Battery Multiple,includinglead 1 21.6 kg 0.17Navigation light tubeMercury1< 5.0 mg 0.18 Rear entertainment LCD screen Mercury 1 4.0 mg Information& Comments: Total Volumeor Weight= singlepartmaterialmultipliedbythequantity. Rearaxleoil 4 2007 H2 ACTIVITY AREA 1 DOORS AND GLAZING GLASS 1.6 GLASS 1.5 GLASS 1.4 GLASS 1.3 GLASS 1.2 GLASS 1.1 GLASS 1.2 GLASS 1.3 GLASS 1.4 GLASS 5 Dismantling Manual 2005 ChevroletC/K Truck ActivityArea1-- DoorsandGlazing Area : DoorsandGlazing Model :C/KTruck Information& Comments: Total MaterialWeight= weightofsinglepartmaterialmultipliedbythequantity.<br><br> 5 Dismantling Manual 2007 HummerH2 ActivityArea1-- DoorsandGlazing Area : DoorsandGlazing Model : H2 ActivityRefArea# Part Name Material Qty TotalMaterial Weight(kg) 1.1 Windshield Glass 1 12.91 1.2 Front doorwindow Glass 2 9.17 1.3 Rearsidedoorwindow Glass 2 8.96 1.4 Rearbodysidewindow (SUV) Glass 2 6.80 1.5 Liftgateglass (SUV) Glass 1 6.49 Information& Comments: Total MaterialWeight= weightofsinglepartmaterialmultipliedbythequantity. 1.6 Midgate glass (SUT) Glass15.38 6 2007 H2 ACTIVITY AREA 2 EXTERIOR TRIM 2.1 TEO 2.2 ASA+PC 2.4 TEO 2.5 TEO 2.5 TEO 2.3 ASA+PC 2.6 ASA+PC 2.6 ASA+PC 2.8 ASA+PC 2.10 ABS 2.11 TEO 2.11 TEO 2.12 TEO 2.12 TEO 2.12 TEO 2.13 TEO 2.13 TEO 2.15 ASA+PC 2.15 ASA+PC 2.14 TEO 2.16 ASA+PC 2.12 TEO 2.10 ABS 2.9 ABS 2.8 ASA+PC 2.7 PP 2.4 TEO ABS PP OTHER 7 Dismantling Manual 2007 HummerH2 ActivityArea2-- ExteriorTrim Area : ExteriorTrim Model :H2 ActivityRefArea# Part Name Material Qty TotalMaterial Weight(kg) 2.1 Front licenseplatebracket TEO 1 0.17 2.2 Lowergrill ASA+PC 1 0.49 2.3 Hoodgrill ASA+PC 1 1.41 2.4 Front upperfenderflare,lh,rh TEO 2 0.47 2.5 Lowerfrontfenderflare,lh,rh TEO 2 0.59 2.6 Hoodhandle ASA+PC 2 0.25 2.7 Front fenderreinforcementholecover PP 1 0.13 2.8 Front intakeairductcover,lh, rh ASA+PC 2 0.25 2.9 Air inletgrillcenter ABS 1 2.47 2.10 Air inletgrill,lh, rh ABS 2 0.84 2.11 Moldingrockerpanel,lh,rh TEO 2 2.65 2.12 Rockerpanelprotectorstep,lh,rh TEO 4 1.39 2.13 Rearfenderflare,lh,rh TEO 2 1.07 2.14 Rearbumpertrimpanel TEO 1 0.43 2.15 Quarterpanelapplique,lh,rh ASA+PC 2 0.74 2.16 Liftgateapplique ASA+PC 1 0.58 Information& Comments: Total MaterialWeight= weightofsinglepartmaterialmultipliedbythequantity. 8 2007 H2 ACTIVITY AREA 2 (continued) EXTERIOR TRIM PP OTHER 2.17 TEO 2.17 TEO 2.18 PPE+PA 2.18 PPE+PA 2.18 PPE+PA 2.18 PPE+PA 2.19 PP 2.20 SMC 2.20 SMC 2.22 PP 2.22 PP 2.19 PP 2.21 ASA+PC 2.21 ASA+PC ActivityRefArea# Part Name Material Qty TotalMaterial Weight(kg) 9 Dismantling Manual 2007 HummerH2 ActivityArea2-- ExteriorTrim (continued) Area : ExteriorTrim Model :H2 ActivityRefArea# Part Name Material Qty TotalMaterial Weight(kg) 2.17 Bumperendpanel TEO 2 0.57 2.18 Wheelcovers PPE+PA 4 0.83 2.19 Front wheelshield,lh,rh PP 2 3.31 2.20 Front fender,lh, rh SMC 2 3.72 2.21 Windshieldmolding,lh,rh ASA+PC 2 0.31 2.22 Rearwheelshield,lh, rh PP 2 2.65 Information& Comments: Total MaterialWeight= weightofsinglepartmaterialmultipliedbythequantity.<br><br> 10 2007 H2 ACTIVITY AREA 3 INSTRUMENT PANEL PP 3.1 PP 3.2 PC+ABS 3.3 PC+ABS 3.3 PC+ABS 3.3 PC+ABS 3.4 PC+ABS 3.5 PC+ABS 3.6 PC+ABS 3.7 PC+ABS ABS 11 Dismantling Manual 2007 HummerH2 ActivityArea3-- InstrumentPanel Area : InstrumentPanel Model : H2 ActivityRefArea# Part Name Material Qty TotalMaterial Weight(kg) 3.1 Fuse blockcover PP 1 0.11 3.2 Transmissionshifterbezel PC+ABS 1 0.47 3.3 IP sidetrimpanel,lh,rh PC+ABS 3 0.38 3.4 IP bolster PC+ABS 1 1.36 3.5 IP bezel,rh PC+ABS 1 0.30 3.6 UpperIP bezel PC+ABS 1 0.51 3.7 Dash bezel PC+ABS 1 0.42 Information& Comments: Total MaterialWeight= weightofsinglepartmaterialmultipliedbythequantity. 12 2007 H2 ACTIVITY AREA 4 SEATING PUR 4.2 PUR 4.4 PUR 4.3 PUR 4.4 PUR 4.5 PUR 4.6 PUR 4.3 PUR 4.1 PUR 4.1 PUR 4.2 PUR 13 Dismantling Manual 2007 HummerH2 ActivityArea4-- Seating Area : Seating Model : HummerH2 ActivityRefArea# Part Name Material Qty TotalMaterial Weight(kg) 4.1 Front seatfoam,lower,rh,lh PUR 2 1.76 4.2 Front seatfoam,upper,rh,lh PUR 2 1.93 4.3 Rearseatfoam,lower,rh,lh PUR 2 2.30 4.4 Rearseatfoam,upper,rh,lh PUR 2 1.85 4.5 Third rowseatfoam,lower PUR 1 0.88 4.6 Third rowseatfoam,upper PUR 1 0.89 Information& Comments: Total MaterialWeight= weightofsinglepartmaterialmultipliedbythequantity. 14 2007 H2 ACTIVITY AREA 5 INTERIOR TRIM HCPP ABS 5.1 ABS 5.3 ABS 5.3 ABS 5.4 ABS 5.4 ABS 5.5 ABS 5.5 ABS 5.2 ABS 5.2 ABS 5.7 ABS 5.7 ABS 5.6 ABS 5.6 ABS 5.9 ABS 5.9 ABS 5.8 HCPP 5.8 HCPP 5.10 ABS 5.10 ABS 5.1 ABS 15 Dismantling Manual 2007 HummerH2 ActivityArea5-- InteriorTrim Area : InteriorTrim Model :HummerH2 ActivityRefArea# Part Name Material Qty TotalMaterial Weight(kg) 5.1 H-pillartrimpanel,lh,rh ABS 2 0.57 5.2 Front doorinteriorsilltrimplate,lh, rh ABS 2 0.48 5.3 Front doorexteriorsill,lh,rh ABS 2 0.51 5.4 C-pillargarnishmolding,lh,rh ABS 2 0.19 5.5 Reardoorinteriorsilltrimplate,lh,rh ABS 2 2.14 5.6 Reardoorexteriorsillplate,lh,rh ABS 2 0.47 5.7 Reardoorexteriorsillplate,lh,rh ABS 2 0.13 5.8 Rearseatouterhingecover,lh,rh HCPP 2 0.33 5.9 Rearsidereardoorgarnishmolding,lh,rh ABS 2 0.33 5.10 L-pillargarnishmolding,lh,rh ABS 2 2.33 Information& Comments: Total MaterialWeight= weightofsinglepartmaterialmultipliedbythequantity.<br><br> 16 2007 H2 ACTIVITY AREA 5 INTERIOR TRIM (continued) PP ABS 5.12 ABS 5.14 ABS 5.14 ABS 5.13 ABS 5.13 ABS 5.11 PP Dismantling Manual 2007 HummerH2 ActivityArea5-- InteriorTrim (continued) Area : InteriorTrim Model :HummerH2 ActivityRefArea# Part Name Material Qty TotalMaterial Weight(kg) 5.11 5.12 5.13 5.14 Reardoorinteriorsilltrimplate,lh,rh ABS 2 2.14 Information& Comments: Total MaterialWeight= weightofsinglepartmaterialmultipliedbythequantity. Midgate inner trim panel (SUT)PP12.14 Midgate hinge cover (SUT)1 ABS ABS ABS 2 2 0.52 0.51 1.90 Corner glass garnish molding (SUT) C-Pillar trim molding (SUT) 17 18 2007 H2 ACTIVITY AREA 6 ENGINE COMPARTMENT PP PE 6.3 PE 6.2 PP 6.1 PP 6.4 PP 6.6 PP 6.5 PP 19 Dismantling Manual 2007 HummerH2 ActivityArea6-- EngineCompartment Area : EngineCompartment Model :H2 ActivityRefArea# Part Name Material Qty TotalMaterial Weight(kg) 6.1 Coolantbottle PP 1 1.52 6.2 Air cleanerhousing PP 1 1.27 6.3 Washersolventbottle PE 1 0.54 6.4 Fan shroud PP 1 1.82 6.5 Underhoodjunctionblockcover PP 1 0.28 6.6 UnderhoodPCMcover PP 1 0.51 Information& Comments: Total MaterialWeight= weightofsinglepartmaterialmultipliedbythequantity. 20 2007 H2 ACTIVITY AREA 7 LOAD SPACE 7.4 ABS 7.6 ABS 7.6 ABS 7.4 ABS 7.2 ABS 7.1 ABS 7.5 ABS 7.2 ABS 7.3 ABS 7.3 ABS 7.7 ABS ABS 21 Dismantling Manual 2007 HummerH2 ActivityArea7-- LoadSpace Area : LoadSpace Model : H2 ActivityRefArea# Part Name Material Qty TotalMaterial Weight(kg) 7.1 Liftgatesillplate (SUV) ABS 1 0.80 7.2 Rearcornerlowertrimpanel (SUV) ABS 2 4.80 7.3 Tray (SUV) ABS 2 1.19 7.4 Rearcorneruppertrimpanel (SUV) ABS 2 0.65 7.5 Rearopeninguppergarnish (SUV) ABS 1 1.16 7.6 Rearsideuppergarnishmolding (SUV) ABS 2 0.77 7.7 Liftgatetrimpanel (SUV) ABS 1 3.60 Information& Comments: Total MaterialWeight= weightof singlepartmaterialmultipliedbythequantity.<br><br> 22 2007 H2 ACTIVITY AREA 7 LOAD SPACE (continued) 7.8 HDPE 7.9 TPO 7.14 HDPE 7.11 TPO 7.11 TPO 7.12 HDPE 7.13 HDPE 7.13 HDPE 7.10 TPO 7.10 TPO OTHER HDPE 23 Dismantling Manual 2007 HummerH2 ActivityArea7-- LoadSpace (continued) Area : LoadSpace Model : H2 ActivityRefArea# Part Name Material Qty TotalMaterial Weight(kg) 7.8 Upper end gate molding (SUT) HDPE 1 0.76 7.9 TPO 1 1.65 7.10 TPO 2 1.46 7.11 TPO 2 1.14 7.12 HDPE 1 0.66 7.13 HDPE 2 6.59 7.14 HDPE 1 10.88 Information& Comments: Total MaterialWeight= weightof singlepartmaterialmultipliedbythequantity. Roof rear header molding (SUT) Body side rear molding (SUT) Cargo box side rail molding (SUT) Cargo storage box lid (SUT) Cargo box inner side liner (SUT) Cargo box inner floor liner (SUT) VEHICLE DISMANTLING MANUAL Revised July 26, 2006 GMT/07-H-ELV

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